MTD Series 465 Spezifikationen

ARMY TECHNICAL MANUALTM5-6115-585-34NAVY PUBLICATIONNAVFACP-8-262-12AIR FORCE TECHNICAL ORDERTO-35C2-3-455-2MARINE CORPS TECHNICAL MANUALTM-05684C-34T

Figure 6-10.TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-346-20Change 2

Figure 6-10.1TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Change 76-20.1

Figure 6-10.2TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-346-20.2Change 7

TM5-6115-585-34NAVACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 6-11. Bridge Rectifier Assembly A-4Change6-21/(6-22 blank)

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34CHAPTER 7MAINTENANCE OF ENGINESection L DESCRIPTION AND FUNCTION7-1. GENERAL.One p

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 7-1. Injector Fuel Lines7-2Change 4

Figure 7-2.TM5-6115-585-34NAVFACP-8-262-12TO-35C2-3-455-2TM-05684C-347-3

Figure 7-3.TM5-6115-585-34NAVFACP-8-262-12TO-35C2-3-455-2TM-05684C-347-4

e. Replace. Using screws (13, figure 7-2), lock-washers (14), and nuts (15), attach governor controlbracket (12) to engine back plate. Attach speed co

14 June 1989

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Top Dead Center. This can be measured on top ofexhaust valve stem with a dial indica

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C/05685B-MFigure 7-7. Battery Charge Alternator and Blower Wheel(1) Plug the oil cooler outlet

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-347-8.a.BATTERY CHARGE ALTERNATOR.(2) With generator running, disconnect batteriesleav

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34d. Clean and Inspect. Clean blower wheel, statorand rotor with clean dry cloth. Ins

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-341. Compressor tester gage8. Adapter2. Nut (2)9. Gasket3. Compression adapter mounti

TM 5-6115-58S-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-347-9.a.CYLINDER HEAD.Removal (see figure 7-9).(1) Remove. Refer to the Operator andO

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 7-9. Cylinder Head Removal7-10.2Change 4

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Figure 7-10. Valve Spring Removal7-11

TM5-6115-585-34NAVFACP-8-262-12TO-35C2-3-455-2TM-05684C-34Figure 7-11. Cylinder Head Assembly7-12

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Be careful not to cut into counterbore bottom. Seefigure 7-12. Thoroughly clean valv

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 7-13. Cylinder Head Bolt Tightening Sequence7-14Change 4

TM5-6115-585-34NAVFACP-8-262-12TO-35C2-3-455-2TM-05684C-34Figure 7-14. Piston and Connecting Rod7-15

Figure 7-15.TM5-6115-585-34NAVFACP-8-262-12TO-35C2-3-455-2TM-05684C-347-16

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-341. Oil base 12. Center cam-shaft bearing24. Shim2. Gasket 13. Rear camshaft bearing 25. Thr

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34If pin is excessively loose, install a new piston andpin assembly.NOTEPiston and pins are m

AftermainusingNOTEinstallation of new connecting rod orbearings, clearances should be checkedplastic gauge.(5) Install oil base (1, figure 7-15) with

Figure 7-19.TM5-6115-585-34NAVFACP-8-262-12TO-35C2-3-455-2TM-05684C-347-20

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-341. Gear cover2. Gasket3. Screw (4)4. LockWasher (4)5. Washer (4)6. Screw7. Lockwasher8. Oil

Figure 7-21.TM5-6115-585-34NAVFACP-8-262-12TO-35C2-3-455-2TM-05684C-347-22

Figure 7-21.TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Figure 7-22. Gear Cover Components7-23

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34cover (6) to crankcase. Tape crankshaft keyway toprevent damage to seal. To loosen gear cov

e.withInstall (see figure 7-21).(1) Pack the cavity between the two oil seal lipsgrease per MIL-G-23827.(2) Tape keyway and sharp edges on crankshaftt

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34(12) Remove back plate (22) and gasket (23) byremoving screws (19), screws (21) and

Figure 7-26. Crankshaft and CamshaftGear Timing Marks(12) Refer to Operator and OrganizationalMaintenance Manual and install rocker arm covers.(13) Re

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Figure 7-28. Crankshaft Gear Removal(14) Remove center main bearing housing (29)and center

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C-34Figure 7-30. Crankshaft Bearing Installationduring installation. Mount and secure rear bear

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34(14) Refer to paragraph 7-8 and install alternatorstator.(15) Refer to paragraph 7-7

Figure 7-33ATM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Change 67-31

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 7-34. Disassembly of fuel Injection Pump (Sheet 1 of 2)7-32

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-341. Retaining plate screw (2)14. Copper gasket27. Spring ring2. Tab washer (2)15. Head retai

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Figure 7-36. Delivery Valve Test Assembly(a) Insert the delivery valve spring (1) and thede

Figure 7-37. Inspecting Tappet(5) Inspect the tappet (20) for possible wear atthe contact areas. The primary contact areas are thetappet contact area

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34(4) Apply a thin coat of petroleum jelly to thethrust washer (29, figure 7-34) and assemble

(20) Place pump in horizontal position with controlunit bore (36 ) facing up.(21 ) Center the plunger sleeve (34) in the controlunit bore (36 ). Posit

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/04685B-34NOTEA fuel inlet stud can be fabricated with a 1/4”.18 NPT pipe die. High pressure

(2) Timing Method 1. This is a means for calcu-lating the correct button thickness before the pump isinstalled. It requires the port closing dimension

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Table 7-1. Button Code Letter and SizeCodeNo.OrLetter161514131212345sRPNMABcDEPart No.147A1

properly. The delivery valve holder must be assembled with a twelvepoint wrench, and retorqued to 70-80 ft-lbs dry. The cap nut must beretroqued to 55

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 7-45. Injector Nozzle Removal7-42

sharp tools, emery paper, grinding powder, or abra-sives of any kind. If necessary, clean outer surfacesof nozzle body (9) with a brass brush but, do

16 April 1984

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34(3) Mount injector in a suitable holding fixture.(4) Assemble valve (7) and nozzle (

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34CHAPTER 8MAINTENANCE OF GENERATOR ASSEMBLYSection I. DESCRIPTION AND FUNCTION8-1.GEN

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 8-1. Generator Exploded View (Sheet 1 of 2)8-2Change 2

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-341. Screw (2)2. Nut (2)3. Lockwasher (2)4. Screen5. Screw (4)6. Lockwasher (4)7. Cove

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34period of time. The applied voltage must not be sohigh as to injure the insulation u

j.sinkTM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Reassembly.(2A) For MEP-112A, assemble shaft collar (34),(1) Install diodes (4

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C/05685B-34(5) Mount coupling disc and fan assembly to therotor assembly (52, MEP-113A, or 52A,

Figure 8-3.TM5-6115-685-34NAVFACP-8-623-34TO-35C2-8-455-2TM-05684C/05685B-34Change 28-7/(8-8blank)

Figure 8-3.1.TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Change 28-8.1/(8-8.2blank)

TM5-6115-585-34NAVFACP-8-262-12TO-35C2-3-455-2TM-05684C-34Figure 8-4.Exciter Rotor Assembly Winding Data8-9/(8-10 blank)

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 8-5. Generator Rotor Winding Data (MEP-003A)Change 2 8-11/(8-12blank)

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 8-5.1.Generator Rotor Winding Data (MEP-112A)Change 28-12.1/(8-12.2blank)

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34CHAPTER 9GENERATOR SET TEST AND INSPECTION AFTER REPAIR OR OVERHAULSection I. GENERA

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 9-1. Test ScheduleTestInstrumentc. Test Procedure.Test Method (MIL-STD-705)513.

(d) S2-open.(2) Place master switch in preheat position.Lamps L2 and L3 shall light indicating that the pre-heat circuitry is correct.(3) Place master

TM 5-6115-585-34NAVFAC P–8-623-34TO 35C2-3-455-2TM-05684C/05685B-34CHAPTER 10MATERIEL USED IN CONJUNCTION WITH DOD STANDARD GENERATORSET ,10-1.10KW DI

TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM–05684C/05685B–34SECTION II.ACOUSTIC SUPPRESSION KIT INSTALLATION10-2.ACOUSTIC SUPPRESSION KIT.The 1

TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM–05684C/05685B–34Table 10-1. Acoustic Suppression Kit Parts andRequired Hardware (Cent)ItemAssembly

TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM–05684C/05685B–34Figure 10-1.Relocation of Trailer Items toAccommodate ASK Installation10-4Change 6

TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM–05684C/05685B-3410-3.PRELIMINARY PROCEDURES.Prior to ASK installation,perform the following procedu

TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM-05684C/05685B-34Figure 10-2.Installation of Right Support Assembly, Rear PanelAssembly, and Rear Fl

TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM–05684C/05685B–34(4)Cut a 61 in.length of adhesive backed teflontape (as listed in Table 10-1, item

TM 5–6115-585-34NAVFAC P-8–623-34TO 35C2-3–455-2TM–05684C/05685B–34Figure 10-3.Installation of Left Support Assembly10-8Change 6

TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM–05684C/05685B–34CAUTIONWhen drilling holes,care must be taken notto damage fuel lines.(1)Refer to f

TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM–05684C/05685B–34CAUTIONWhen drilling holes, care must betaken not to damage controlcubicle.(2) Refe

TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM-05684C/05685B-34Figure 10-4. Installation of Rear Closure Assembly and ExhaustPlenum AssemblyChange

TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM-05684C/05685B–34shutter assembly (15) with four screws (17), eight washers (18and 19), and four loc

TM 5–6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM-05684C/05685B–34Figure 10-5.Installation of Right Panel AssemblyChange 610-13

Figure 10-6.TM5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM-05684C/05685B-3410-14Change

TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM-05684C/05685B–34terminals; 2 red terminal covers for positive battery terminalsand 2 black terminal

TM 5-6115-585-34NAVFAC P-8–623-34TO 35C2-3-455-2TM–05684C/05685B–34k.Top Panel Assembly.(1)Refer to figure 10-6 and clear out acoustic fillfrom holes

1.2.3.4.5.PAINTING:T.O. 35-1-3RADIO SUPPRESSION:MIL-STD-461MAINTENANCE:T.O. 00-25-225T.O. 00-25-235T.O. 1-1-1T.O. 1-1-2T.O. 31-1-75T.O. 35-1-11T.O. 35

ALPHABETICAL INDEXSubjectAAC Instrumentation stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Acoustic Suppressi

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34ALPHABETICAL INDEX (CONT)SubjectParagraph,Figure, Table,NumberE (CONT)Engine Control Circui

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34ALPHABETICAL INDEX (CONT)SubjectLLevels of Maintenance Accomplishment . . . . . . . . . . .

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34ALPHABETICAL INDEX (CONT)SubjectTTabulated Data. . . . . . . . . . . . . . . . . . . . . .

TM 5-6115-585-34NAVFAC P-8-262-12TO 35C2-3-455-2TM 05684C-34By Order of the Secretaries of the Army, the Navy, and the Air Force:Official:BERNARD W. R

PIN: 033750-000

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34WARNINGAll specific cautionsadhered to. Otherwise,result.and warnings contained in this man

DEPARTMENT OF THE ARMY TECHNICAL MANUALTM5-6115-585-34DEPARTMENT OF THE NAVY PUBLICATIONNAVFAC P-8-623-34DEPARTMENT OF THE AIR FORCE TECHNICAL ORDERTO

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C/05685B-34TABLE OF CONTENTS (CONT)Section III.Section IV.CHAPTER 3.Section I.Section II.CHAPTE

CHAPTER 7.Section I.Section II.SectionIII.CHAPTER 8.Section I.Section IICHAPTER 9.Section I.Section II.Section III.TM 5-6115-585-34NAVFAC P-8-623-34TO

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34TABLE OF CONTENTS (CONT)PageCHAPTERSectionSectionAPPENDIXINDEX10.I.II.A.. . . . .MA

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figurel–l.1–1.12–1.2-2.2-3.2-4.3-1.5-1.5-2.5-3.5-4.5-5.5-6.5-7.5-8.5-9.5-10.5-11.5–

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure7–22.7–23.7-24.7-25.7-26.7-27.7-28.7-29.7-30.7-31.7-32.7–33.7-34.7-35.7-36.7–

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C/05685B-34CHAPTER 1INTRODUCTIONSection I. GENERAL1-1. SCOPE.This manual is for your use in mai

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34c. Main Generator. Exciter field voltage andcurrentversus load, see the following:Ex

k. Engine Accessories.(1) Fuel injection pump.Manufacturer . . . . . . . . . . . . .. OnanModel . . . . . . . . . . . . . . . .147-0333Type . . . . .

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34C9CHANGEHEADQUARTERS,DEPARTMENTS OF THE ARMY, NAVY AND AIR FORCEAND HEADQUARTERS U.

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 1-1. Torque Values (Ft-Lb Dry)Torque Range (Cadmium Plated) (Ft-Lb Dry)ItemMin

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 1-1. Torque Values (Ft-Lb Dry) (Cont’d)Torque Range (Cadmium Plated) (Ft-Lb D

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 1-2. Repair and Replacement Standards(All values in inches unless otherwise s

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Table 1-2. Repair and Replacement Standards (Cont)Manufacturer Dimensionsand TolerancesMaxi

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Table 1-2. Repair and Replacement Standards (Cont)Manufacturer Dimensionsand TolerancesMaxi

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Table 1-2, Repair and Replacement Standards (Cont)1-7

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Table 1-2. Repair and Replacement Standards (Cont)Manufacturer Dimensionsand TolerancesMaxi

Figure 1-1.TM 5-6115-585-34NAVFAC P-8-623-34TO 35C2-3-455-2TM-05684C/05685B-341-9/(1-10 blank)

Milton H. HamiltonTM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685 B-34C9By Order of the Secretaries of the Army, Air Force, and Navy (

TM-6115-585-34NAFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-341-10.1/(1-10.2 blank)Figure 1-1.1.

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34CHAPTER 2GENERAL MAINTENANCE INSTRUCTIONSSection I. REPAIR PARTS, SPECIAL TOOLS, TE

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Table 2-2. Fabricated Tools and EquipmentNomenclatureReference No. or NSNMaterial RequiredP

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 2-2. Fabricated Tools and Equipment (Cont)NomenclatureReference No. or NSNMate

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 2-2. Fabricated Tools and Equipment (Cont)NomenclatureReference No. or NSNMat

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 2-2. Fabricated Tools and Equipment (Cont)NomenclatureReference No. or NSNMat

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05658B-34Table 2-3. TroubleshootingMALFUNCTIONTEST OR INSPECTIONCORRECTIVE ACTION1. STARTER

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Table 2-3. Troubleshooting (Cont)MALFUNCTIONTEST OR INSPECTIONCORRECTIVE ACTION4. STARTER W

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Table 2-3. Troubleshooting (Cont)MALFUNCTIONTEST OR INSPECTIONCORRECTIVE ACTION8. LOW OIL P

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Table 2-3. Troubleshooting (Cont)MALFUNCTIONTEST OR INSPECTIONCORRECTIVE ACTION13. METALLIC

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Table 2-3. Troubleshooting (Cont)MALFUNCTIONTEST OR INSPECTIONCORRECTIVE ACTION15. STICKING

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 2-3. Troubleshooting (Cont)MALFUNCTIONTEST OR INSPECTIONCORRECTIVE ACTION18. H

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Section III. GENERAL MAINTENANCE2-6. GENERAL MAINTENANCE.This section contains gene

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34(2) Tag and disconnect battery cables and ground(7) Disconnect and remove fuel tank

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 2-2. Disconnecting Engine from Generatorhousing.Manual.(b) Remove center plu

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 2-3. Lifting Engine 2-15

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34c. Installing Engine.(1) This installation procedure is to be followedif the engine

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Figure 2-4. Lifting Engine and Generator Assembly2-17/(2-18 blank)

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34CHAPTER 3MAINTENANCE OF COOLING SYSTEMSection I. DESCRIPTION AND FUNCTION3-1. GENER

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 3-1. Engine Cooling System3-2

The high temperature cutout switch must beremoved and tested semiannually (500 hours).b. Test.(1) Using an oil pot tester and peanut oil, heatOil t

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34CHAPTER 4MAINTENANCE OF FUEL SYSTEMSection I. DESCRIPTION AND FUNCTION4-1. GENERAL.T

TM5-6115–585–34NAVFAC P-8-623-34TO-35C2-455-2TM-05684C/05685B-34CHAPTER 5MAINTENANCE OF STARTINGSection I.DESCRIPTION AND5-1. GENERALSYSTEMFUNCTIONThe

Figure 5-1.TM5-6115-585-34NAVFACP-8-623-34TO-35C2-455-2TM-05684C/05685B-345-2Change 8

Figure 5-2.TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-455-2TM-05684C/05685B-34Change 85-3

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-455-2TM-05684C/05685B-34(4) Remove the through studs (9), removescrews (10) and rear cover (11).(5) Raise the b

Figure 5-4.Testing Armature for Grounds(2) Testing Armature.(a) Testing Armature for grounds. Toucharmature shaft and the end of each commutator barwi

20 March 1991

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-455-2TM-05684C/05685B-34(d) Testing Commutator Runout. Place the(e) Testing Armature Shaft Runout.armture in a

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-455-2TM-05684C/05685B-34(3) Testing Field Coils. See Operator andOrganizational Maintenance Manual.(4) Testing

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-455-2TM-05684C/05685B-34Figure 5-10. Testing Solenoid Switch5-8Change 8

h. Reassembly Style I Starter (see figure 5-1)(1) Soak sleeve bearing (36) in SAE 10 oilfor 15 minutes before assembly of stater.(2) Press bearing (36

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-455-2TM-05684C/05685B-34Figure 5-11.Undercutting MicaFigure 5-12.Brush Replacement STYLE I Starter Only5-10Chan

(8) Slide spring (35), pinion gear(34) andStopper (33) onto shaft.Position retaininq ring(32) in groove on shaft and pull stopper overring to secure i

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-455-2TM-05684C/05685B-34Figure 5-14.Checking Pinion Travel STYLE II Starter(e) If adjustment of pinion gear tr

6-1. DC CONTROL SYSTEM.TM5-6115-585-34NAVFAC P-8-623-34 TO-35C2-3-455-2TM-05684C/05685B-34 CHAPTER 6MAINTENANCE OF CONTROL SYSTEMSection I. DESCRIPTIO

TM-5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-056684C/05685B-34Figure 6-1. Control Cubicle Wiring Harness6-2Change

Wire No.D24A16D25A16D26A16D26B16D27A16D74A16D75A16H52A12H52B12H52H12K51A12L56A16L56B16L56C16P50B10P50C12P50D12P50E16P50F16P53A16P53B16P53C16P53D16P54A

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C-34Table 6-1. Control Cubicle Wiring Harness (Cont)MarkingLengthTerminal Find No.Wire No.Gauge

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C-34Table 6-2. 10KW Generator Set Wiring HarnessNOTEAll wires are copper, 600V, per MIL-W-5086/

TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-34Figure 6-2. Generator Set Wiring Harness6-6

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 6-3. AC Output Control Box Wiring Harness (MEP-003A Only)NOTEAll wires are cop

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 6-3. AC Output Control BOX Wiring Harness (MEP-003A Only) (Cont)MarkingLength

Wire No.D26D16D26E16D26F16D26G16D26H16D26J16D26K16P59G16P60E16P60F16P60G16P67A16P67B16P67C16X4A8X5A8X6A8X7B8X7D16X8B8X8D16X9B8X9D16X9E16X110A8X10B8X10

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 6-3.1. AC Output Control Box Wiring Harness (MEP-112A Only)MarkingLengthWire N

c. Remove.(1) Tag and disconnect harness leads to voltageregulator (39).(2) Remove nuts (38) attaching voltage regulatorfrom control box (57) and remo

Figure 6-3.TM5-6115-585-34NAVFAC P-8-262-12TO-35C2-3-455-2TM-05684C-346-10

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-341: Screw20. Rheostat39. Regulator2. Nut21. Switch3. Holder40. Link22. Switch41. Scre

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 6-4. Testing Voltage Regulator6-12Change 7

Figure 6-5.TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Change 76-13

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 6-5.1. AC Voltage Regulator Schematic (P/N 72-5338)6-14Change 7

Figure 6-7. AC Output Control Box Test Setup(12) Output-Control Box Housing (24, figure 6-9).Inspect output control box housing for physical damage.Ch

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Table 6-5. Reconnection Switch Continuity6-16Change 7

TM5-6115-585-34TM5-6115-585-34NAVFACP-8-623-34NAVFACP-8-623-34TO-35C2-3-455-2TO-35C2-3-455-2TM-05684C/05685B-34TM-05684C/05685B-34Figure 6-7.1. CVT an

TM5-6115-585-34NAVFACP-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34Figure 6-8. AC Control Box Removal6-16.2Change 5

TM5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-34 Table 6-6. Testing Bridge Assembly (60 Hz Only)To Test DiodeA4-CR1A4-CR2A4-CR3A4-CR

TM5-6115-585-34NAVFACP-8-262-12TO-35C2-3-455-2TM-05684C-34Figure 6-9 Output Control Assembly (Sheet 1 of2)6-18

TM 5-6115-585-34NAVFAC P-8-623-34TO-35C2-3-455-2TM-05684C/05685B-341. Screw (1O) 14. Screws (4)2. Lockwasher (10)15. Linear reactor3. Nut (10)16. Scre